Traditional vs Using an Orion Welder


Soldering is the process of joining two pieces of metal together. Soldering jewellery involves fusing a filler metal otherwise known as solder, into a joint. As an essential part of the jewellery making process, soldering allows the jewellery makers to easily create a range of pieces without melting or damaging the metals they are working with.

As with many other areas of jewellery making, there are both traditional and modern approaches to different skills and soldering is no exception. In our continuous effort to help you in your jewellery making journey, we have taken a look at traditional soldering and soldering with an Orion Welder to help you understand how each part of the soldering process can differ.

Re tipping prongs

Traditional – When re tipping a prong if the stone is heat sensitive you will have to take this out, with multiple stones this can be time consuming and risk potential margin for error.

Orion Welder  – You can weld with all the stones in place , move the one prong back about 1mm allowing room for mechanical pressure that the metal is about to impose on the stone. When metal melts, it wants to be concentric. When welding a prong next to a stone using the traditional method this can potentially put unseen pressure on the stone, and could pop a corner.

With Orion you avoid

  • All of the work taking the stones out
  • The work of clean up from the fire scale from the traditional method of soldering
  • Pickling
soldering with an orion welder

Resizing rings

Traditional – Will need to remove heat sensitive stones if necessary, so you can heat the whole ring and implement the solder joint.

Orion welder –  When resizing a ring with an Orion, you can cut the ring, wherever you need, take a triangle file to the new joint, and file a ‘V’ in the ring.  This will allow you to weld in the bottom of the root, and re-join the ring.  Taking about a 26 gauge wire, of the same kind of metal that the ring is made of (for colour reasons) you can lay it lengthwise in the bottom of the root and weld at a 45 degree angle between the base of the ring and the side of the wire, at about 15ws of energy.

Heat level introduced to a joint will be low ensuring that fake stones can endure, you will be able to hold the ring at all times to maintain the control of your work.

resizing a ring

Creative work

Traditional – When doing creative work with solder, you find yourself wrapping things in wire to hold it tight.  When heating this up, the head causes the metal to shrink or expand in different ways that makes the piece move.  Resulting in having to let it cool off, then reset it, and then heat it up again to do your solder joint.

Orion Welder – The heat affected zone is so small that you can ‘tack’ pieces together with the Pulse Arc mode, so that things are tight in place.  At this point, those that love solder, can then heat the pieces up for soldering, without all of the headache of the wire and the shrinking/expansion.

working with jump rings

Working with Jump rings

Traditional – With torch and solder, some jump ring closure is simply impossible. E.g. when you need to close a jump ring on a cotton bracelet using a traditional torch and solder it will produce high risk of burning the whole bracelet.

Orion Welder – The Orion Welder allows you to weld bear cotton, slate or almost anything sensitive. The heat affected zone is just mm allowing to close jump rings or make welds that were impossible to most before.

Whether you’re a beginner or expert, why not give some of our soldering tutorials a go? Just make sure you have all the jewellery tools and equipment you need to get started. Or, if you’re looking to diversify your skillset further, learn more about the art of stone setting in our blog or delve into our beginners jewellery soldering round up to get started.

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Author: Maria Hussain


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